I
have a job on which it is difficult to clean up the fire.
What should I do?
- Check
the fire to see whether it is off center (see discussionof off-center fires in next question).
- Check
the fan blades and if they are covered with lint and
dirt, clean them.
- If
this is a conventional oil burner, check for a burned-off-end
cone.
- Check
the oil pressure to be sure that it is at least 100
psi.
- Check
for a plugged line filter or pump strainer.
- If
the smoke is at the outside edges of the fire, it might
be well to try a wider spray angle.
- If
the smoke occurs at the end of the fire, it might be
well to try a wider spray angle.
- The
burner may have insufficient air capacity for the firing
rate.
- The
burner may have too high air capacity for this firing
rate. This would mean that the burner head couldn't
handle a low firing rate.
- It
might just be a very inefficient burner, which cannot
be made to burn clean.
- The
nozzle may be partially plugged, resulting i poor atomization.
- The
oil may have a high viscosity or it might be cold, resulting
in collapsing spray.
- Get
sufficient air into the boiler room. If necessary, put
in an air intake pipe with a screen and storm cover.
The
fire in a burner is always off center and heavy on the
right side. I can't find a nozzle that will straighten
up the fire.
-
If
the flame is always heavy on one side, the nozzle does
not cause it. It would be impossible to make a nozzle
spray that is heavy on one side and always have it come
up on the same side of the burner.
-
Check
the position of the nozzle in the burner head. The chances
are it is off to one side or the other.
-
With
a short burner tube, the air stream may be stronger
on one side than the other. That will give the appearance
of being heavy one side.
-
If
the nozzle spray pattern is off center due to contamination
or any other reason, it may mike a flame, which is heavy
on one side, but it could be in any direction.
How
do you cure pulsation?
-
A
hollow cone nozzle generally gives greater freedom from
pulsation than a solid cone nozzle.
-
A
wider spray angle sometimes helps a pulsation condition.
It may even be necessary to use a 90 degree nozzle.
In this case watch for smoke at the outer edges of the
fire.
-
Reduce
the firing rate to the next smaller nozzle if it will
carry the heating load.
-
The
combustion chamber may be too large, allowing the fire
to leave the burner.
-
Higher
oil pressure sometimes helps because it gives a more
stable spray pattern and smaller droplets, which burn
closer to the burner.
-
Be
sure there is air intake into the boiler room.
-
Sometimes
a flame retention burner will cure or improve a pulsating
or rumbling condition.
Soot particles around the boiler and other places in the basement.
The fire is clean. What is the reason for this?
- Make
sure that you have adequate chimney draft so that there
is not a back-pressure in the smoke pipe when the burner
starts. This type of complaint occurs with a long smoke
pipe between the boiler and the chimney. If the smoke
pipe does not have enough pitch, there may be a back-pressure
at the boiler connection even with sufficient chimney
draft.
- Check
for an obstruction at the point where the smoke pipe enters
the chimney.
- Cement
up all leaks in the boiler setting where soot might come
out on the start.
- Install
a delayed opening solenoid valve or ProTek valve in the
nozzle line to make smoother starts
If
the burner sometimes fails to ignite smoothly and starts
with a puff, what can be done to improve it?
-
Check
the electrode points for proper spacing. The points
should be 1/8" to 3/16" apart, 9/16" above
the centerline of the nozzle and then spaced correctly
forward from the face of the nozzle for each different
spray angle.
-
Clean
carbon and dirt from the points and from the insulators.
-
The
transformer may be weak and not delivering full voltage
or current. If you don't have another transformer immediately
available, file the electrodes to a sharp point. This
will give a better spark.
-
Check
for cracked insulators. Sometimes an insulator may be
cracked under the electrode bracket and it is difficult
to find. This could cause a high voltage leak, thus
reducing the voltage at the points.
-
A
partially plugged nozzle causing off-center spray can
cause delayed ignition.
-
Above
about 2.50 gph a hollow cone spray sometimes may cause
delayed ignition. Changing to a solid cone sometimes
helps that situation.
-
The
air setting on the burner may be wide open, thus tending
to blow the fire out before it is established. Adjust
the air correctly
I
have tried firing fractional gallonage nozzles and
they only work two or three weeks and plug up.
-
Fractional
gallonage nozzles have become a very popular nozzle
and are giving good satisfaction if properly used. First
of all, do not remove a nozzle from it vial before you
are ready to install it in the burner. That may contaminate
it.
-
Be
sure an adequate supply line filter is installed. This
size nozzle should have a filter capable of removing
particles over 50 microns. The problem is to know which
filter will do that. Generally speaking, the paper filters
are finer than the felt or woven filters that are generally
available.
-
Install
a Delavan line filter for extra nozzle protection. Make
sure all trapped air is removed and follow installation
instructions.
-
The
Delavan Del-O-Flo nozzle may help. It was designed especially
to minimize the usual plugging problems associated with
low flow rates.
-
Flush
or blow out the nozzle line and adapter before installing
the nozzle.
-
If
the nozzle runs exceptionally hot, find out why and
remove the cause